Gear Repair Gallery

Explore our Gear Repair Gallery showcasing examples of outdoor gear repair in Boulder. Our repair technician at the Boulder Sports Recycler specializes in jacket zipper replacements, apparel repairs, and sewn gear restoration for outdoor and workwear brands. Each project featured reflects our focus on durability, function, and extending the life of outdoor gear. Repairs vary by item, material, and construction, and all work is completed in-house using quality components, including YKK zippers. Many customers use gear repair as an opportunity to add a creative, unique touch—such as vibrant patches or contrasting baffles—turning worn gear into one-of-a-kind functional pieces.

What You’ll See in Our Repair Gallery

✔Technical pant repairs in high-use areas, including cuff damage with reinforced patching for added durability
✔Insulated jacket baffle repairs using closest-match materials or bold, creative color options
✔Backpack structural rebuilds and custom fabrications that restore integrity and extend the life of heavily used packs
✔Jacket zipper repairs and full zipper replacements
✔Panel replacements and structural patching
✔Durable workwear repairs, including reinforced patching and denim cross-hatching
✔Tent repairs, including fabric patching and mesh mosquito net restoration
✔Custom, creative repairs and upcycling projects
✔Custom babywearing jacket inserts to fit your favorite jacket

GEAR REPAIR BEFORE & AFTER

👎Ripped cuff
👍Durable patch repair
👎Attempted duct tape repair
👍Vibrant down baffle repair
👎Spilling down
👍Closest match baffle repair
👎Shredded backpack
👍Durable backpack repair
👎Damaged Arc'teryx jacket
👍New life for down Arc'teryx jacket
👎Ripped technical pants
👍Durable patch repair
👎Extensive damage
👍Like new Arc'teryx jacket
👎Ripped synthetic jacket
👍La Sportiva jacket repair

More Gear Repair Projects & RESTORATIONS

Fabricated top
Wind jacket repair
Technical jacket patch repair
Extra large, durable patches
Weather-resistant patch repair
Shoulder baffle repair
Mesh patch tent repair
Patagonia jacket cuff repair
Climbing pants patch repair
Closest match baffle repair
Softshell jacket zipper replacement
Down jacket baffle repair
Climbing pants patch repair
Patagonia creative baffle repair
Upcycled tote bags
Upcycled chalk bag
Nano Puff jacket repairs
Denim cross-hatching repair
Zipper replacement
Mesh pacth repair
babywearing jacket insert
babywearing jacket insert
Large, durable work pant patches
Boulder Sports Recycler Repair Studio

FAQ – GEAR REPAIR SERVICES

How long do repairs take?

Our gear repair shop turnaround time is typically 1–2 weeks for most standard repairs, including jacket zipper repair and general mending. Custom projects or complex repairs may take up to 3 weeks. Winter is our busiest season, so turnaround times may fluctuate based on weather and outdoor adventure demand. Rush repair service is available for an additional fee if you need an item expedited for an upcoming trip.

How does the repair process work?

Stop by the consignment & gear repair desk anytime between 10am–6:30pm. Bring in your damaged item(s), review the issue with our staff, and receive a repair estimate. You’ll complete a gear repair intake form, and once your item is finished, you’ll receive a text notification when it’s ready for pickup. For specialized or complex repairs, you can consult directly with our gear repair technician on Fridays and Saturdays. You may call (303) 786-9940 and press 22 for Consignment and Gear Repair to confirm the repair technician is in-house before your visit.

How do I know if my jacket needs a full zipper replacement?

A full jacket zipper replacement is usually required if:

The bottom hardware (metal pin or box) is worn or broken
• Plastic components are damaged
Teeth are missing
The zipper coil is separating from the fabric

These issues are common in insulated jackets and outdoor gear and typically cannot be fixed with a slider replacement alone.

What will my garment look like after it’s repaired?

We follow the principle of “closest match.” All zippers used are YKK, and we aim to match your zipper’s color, size, and style as closely as possible. If an exact match isn’t available—especially for specialty or discontinued colors—we’ll select the closest alternative. This approach also applies to patching, panel replacements, and garment rebuilds. Creative repairs with contrasting or vibrant colors are also available if you’d prefer a visible or custom look.

Can you refill down insulation in jacket or parka baffles?

Yes. We offer down insulation refill and baffle repair for down jackets and parkas when loft has been lost due to rips or damage to the shell fabric. Our repair process focuses on specific affected areas, not full-garment refills. We restore loft by adding down and reinforcing the damaged section using baffle repair techniques that follow the original construction of the garment.

What items cannot be repaired?

At this time, we cannot repair:
Shoes or boots
Luggage
Packs with plastic or metal frames
❌ Items constructed entirely with glued or heat-sealed seams and no stitching

For safety reasons, we do not repair life-saving gear.

Can I leave my item for gear repair and outdoor consignment at the same time?

At this time, we keep our gear repair and outdoor consignment processes separate to ensure quality workmanship and accurate pricing. Please start by dropping off your item for professional outdoor gear repair, such as zipper replacement, seam repair, or technical apparel repair. Once the repair is complete and payment has been finalized, you’re welcome to bring the item back for outdoor gear consignment.

Can I donate outdoor gear that needs repair?

Yes — if the repair is not too extensive, you can donate used outdoor gear that needs repair. Our team will complete the gear repair in-house and sell the item through our outdoor consignment shop, helping extend the life of quality gear and keep functional outdoor equipment out of the landfill.

Looking for Gear Repair in Boulder?

We provide professional outdoor gear repair focused on durability, function, and longevity. Our services include technical pant and cuff repairs, insulated jacket baffle repairs, backpack structural rebuilds, tent and mesh repairs, zipper replacements, and reinforced workwear patching. From discreet, close-match fixes to creative repair and upcycling, we help keep high-use gear in service longer—reducing waste and maximizing the life of equipment you already love.

Boulder Sports Recycler • 7123 Arapahoe Ave, Boulder, CO 80303
303-786-9940
📍 Walk-ins and drop-offs welcome 🕙 Daily from 10:00am–6:30pm

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