Down Jackets, Puffers, and Insulated Gear Repair at the Boulder Sports Recycler
Boulder, Colorado
Leaking down? Flat spots? Torn baffles? Our baffle repair services in Boulder restore warmth and structure to insulated jackets, sleeping bags, and technical outerwear.
Baffle damage compromises warmth and performance. We repair torn seams, reinforce weakened areas, and restore insulation so your gear performs like it should.
• Down jacket & puffer coat baffle repair
• Sleeping bag baffle repair
• Insulation containment repairs
• Seam reinforcement for high-stress areas
✦︎ Patagonia ✦︎ Arc'teryx ✦︎ Canada Goose ✦︎ Rab ✦︎ Montbell ✦︎ Norrona ✦︎ Stio
✦︎ Mountain Hardwear ✦︎ Fjällräven ✦︎ Kjus ✦︎ and more
✔ Restore warmth and insulation performance
✔ Prevent down loss and cold spots
✔ Save premium insulated gear
✔ Reduce environmental impact
Yes. We offer down insulation refill and baffle repair for down jackets and parkas when loft has been lost due to rips or damage to the shell fabric. Our repair process focuses on specific affected areas, not full-garment refills. We restore loft by adding down and reinforcing the damaged section using baffle repair techniques that follow the original construction of the garment.
Our gear repair shop turnaround time is typically 1–2 weeks for most standard repairs, including jacket zipper repair and general mending. Custom projects or complex repairs may take up to 3 weeks. Winter is our busiest season, so turnaround times may fluctuate based on weather and outdoor adventure demand. Rush repair service is available for an additional fee if you need an item expedited for an upcoming trip.
Stop by the consignment & gear repair desk anytime between 10am–6:30pm. Bring in your damaged item(s), review the issue with our staff, and receive a repair estimate. You’ll complete a gear repair intake form, and once your item is finished, you’ll receive a text notification when it’s ready for pickup. For specialized or complex repairs, you can consult directly with our gear repair technician on Fridays and Saturdays. You may call (303) 786-9940 and press 22 for Consignment and Gear Repair to confirm the repair technician is in-house before your visit.
We follow the principle of “closest match.” All zippers used are YKK, and we aim to match your zipper’s color, size, and style as closely as possible. If an exact match isn’t available—especially for specialty or discontinued colors—we’ll select the closest alternative. This approach also applies to patching, panel replacements, and garment rebuilds. Creative repairs with contrasting or vibrant colors are also available if you’d prefer a visible or custom look.
We specialize in sewn gear and garment repairs, including but not limited to:
✅ Jacket zippers & pocket zippers✅ Baffle repairs & panel replacements✅ Binding repairs
✅ Webbing & hardware replacements✅ New zipper sliders
✅ Box patching & cross-hatching✅ Rebuilding soft goods✅ Workwear & denim patching✅ Pocket rebuilds
✅ Base-layer repair & mending✅ Tent zippers
✅ Backpack zippers
✅Sleeping bag zippers
We also offer custom repair projects and select up-cycling services.
At this time, we cannot repair:❌ Shoes or boots❌ Luggage ❌ Packs with plastic or metal frames ❌ Items constructed entirely with glued or heat-sealed seams and no stitching
For safety reasons, we do not repair life-saving gear.
At this time, we keep our gear repair and outdoor consignment processes separate to ensure quality workmanship and accurate pricing. Please start by dropping off your item for professional outdoor gear repair, such as zipper replacement, seam repair, or technical apparel repair. Once the repair is complete and payment has been finalized, you’re welcome to bring the item back for outdoor gear consignment.
Yes — if the repair is not too extensive, you can donate used outdoor gear that needs repair. Our team will complete the gear repair in-house and sell the item through our outdoor consignment shop, helping extend the life of quality gear and keep functional outdoor equipment out of the landfill.
CONSIGNMENT INFOWe understand how critical insulation is in Colorado conditions. Every baffle repair is done with precision and care.
Boulder Sports Recycler • 7123 Arapahoe Ave, Boulder, CO 80301
☎ 303-786-9940
📍 Walk-ins and drop-offs welcome 🕙 Daily from 10:00am–6:30pm
